SCIO Update

Mobile robotics on the upswing: trends and future prospects

Written by 4am Robotics | Mar 19, 2025 7:00:00 AM

Mobile robotics is currently experiencing an enormous upswing and is becoming an integral part of automation in more and more industries. In the manufacturing industry and logistics in particular, autonomous mobile robots (AMRs) are taking on essential tasks - from supplying materials to production lines to transporting components within a plant. The demand for efficient automation solutions is increasing, especially against the backdrop of growing economic challenges such as the shortage of skilled workers and rising operating costs.

Automation in the brownfield as the key

While the introduction of automation technologies was often only implemented in new production facilities in the past, the focus today is on modernizing existing plants. The automotive and electronics industries in particular are increasingly relying on mobile robots to make internal logistics more efficient and cost-saving. The advantage: AMRs can be flexibly integrated into existing processes without the need for major infrastructural adjustments.

This is where the concept of the brownfield environment comes into play. In contrast to greenfield projects, where a production or logistics facility is planned and built from scratch, brownfield environments are existing facilities that are modernized step by step. Companies are faced with the challenge of implementing new technologies in such a way that they harmonize with existing machines, structures and processes.

AMRs offer an ideal solution for brownfield environments as they work without fixed infrastructure such as rails or fixed routes. Thanks to modern navigation methods such as SLAM (Simultaneous Localization and Mapping), they can independently detect their surroundings and adapt to changing conditions. This enables step-by-step automation without the need for massive changes to existing processes or production stops.

Artificial intelligence as a driver of innovation

The key driver of this development is artificial intelligence (AI). It enables mobile robots to navigate more intelligently, optimize routes and adapt independently to changing conditions. Machine learning is continuously improving their capabilities - be it in obstacle detection, real-time decision-making or the optimization of transport routes. AI is playing an increasingly important role in predictive maintenance in particular, as it detects potential failures at an early stage and thus avoids interruptions to production.

Interoperability and VDA 5050 as an industry standard

Another important aspect of mobile robotics is interoperability. Companies are increasingly relying on heterogeneous fleets consisting of mobile robots from different manufacturers. The VDA 5050 standard is becoming increasingly important so that these can work together seamlessly. It enables cross-manufacturer communication and control so that companies can act more flexibly in their automation strategy.

Mobile cobots: the next level of automation?

In addition to traditional transport solutions, mobile cobots (collaborative robots on mobile platforms) are gaining importance. This combination of autonomous driving and precise handling technology could play a central role in areas such as electronics and battery production in the future.

Flexibility as the key to efficient automation

The debate over whether AMRs, AGVs (automated guided vehicles), or hybrid systems are the best solution highlights that there is no one-size-fits-all answer. Instead, the choice of the right technology largely depends on the specific use case, operational requirements, and existing infrastructure.

Companies particularly benefit when they can implement a flexible and adaptable solution that seamlessly integrates into existing processes. This ensures that automation systems not only operate efficiently but also handle changes in production or logistics, whether through altered material flows, new layouts, or increased production capacities.

Modern AMRs, such as those from 4am Robotics, provide precisely this flexibility, as they can dynamically adapt to their surroundings. With advanced navigation algorithms and sensors, they can detect obstacles in real-time and independently calculate new routes without the need for rigid infrastructure like tracks or magnetic strips. This makes them particularly appealing to companies looking to automate gradually without overhauling their entire operational structure.

Hybrid systems that combine the advantages of AMRs and AGVs offer another solution for companies with specific needs. They provide structured, planned routing while also allowing for flexible detours when necessary. This creates a balance between the efficiency of traditional transport systems and the adaptability of autonomous solutions.

Ultimately, the specific needs of a company determine which technology offers the greatest value. Careful planning and close collaboration with automation experts are essential to find a solution that provides optimal support both now and in the future.

How 4am Robotics supports companies with automation

While some companies are opting for a fully automated Dark Factory, others are seeking pragmatic automation solutions that can be implemented gradually. This is where 4am Robotics comes in: Our autonomous mobile robots enable efficient, safe, and scalable automation without the need for a complete restructuring. With flexible control concepts and the ability to integrate into existing systems, our AMRs offer a smart solution for companies looking to future-proof their intralogistics.

 

 

Would you like to learn more about our PL d-certified AMRs or are you considering how to make your logistics processes safer and more efficient? Visit our product page or feel free to contact us.

Together, we will find the optimal solution for your company!